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Manufacturing

Industrial IoT Monitoring Platform

34% less downtime

12K+ sensors

99.9% uptime

The Challenge

Three manufacturing facilities were experiencing unplanned downtime averaging 12 hours per month per facility. The root cause was a lack of real-time visibility into equipment health — maintenance was reactive rather than predictive.

The Solution

We built a real-time sensor monitoring platform consisting of:

  • Edge devices running MQTT to collect sensor data from 12,000+ sensors
  • A Flutter dashboard displaying real-time equipment health, alerts, and historical trends
  • Predictive analytics using threshold-based alerting and trend analysis to catch issues before they cause downtime

The Results

  • 34% reduction in unplanned downtime
  • 99.9% platform uptime over 18 months
  • 12,000+ sensors monitored across 3 facilities
  • Under 2 second alert latency from sensor to dashboard

Let's build the impossible together.

Tell us about your vision. We'll architect the full stack — from device to dashboard — and respond within 24 hours with a plan, timeline, and estimate. No BS, no sales pitch — just geometry.

Start a Project

No commitment required. Free initial consultation.